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Industrial demand side management has shown significant potential to increase the efficiency of industrial energy systems via flexibility management by model-driven optimization methods. We propose a grey-box model of an industrial food processing plant. The model relies on physical and process knowledge and mass and energy balances. The model parameters are estimated using a predictive error method. Optimization methods are applied to separately reduce the total energy consumption, total energy costs and the peak electricity demand of the plant. A viable potential for demand side management in the plant is identified by increasing the energy efficiency, shifting cooling power to low price periods or by peak load reduction.
Bubble column humidifiers (BCHs) are frequently used for the humidification of air in various water treatment applications. A potential but not yet profoundly investigated application of such devices is the treatment of oily wastewater. To evaluate this application, the accumulation of an oil-water emulsion using a BCH is experimentally analyzed. The amount of evaporating water vapor can be evaluated by measuring the humidity ratio of the outlet air. However, humidity measurements are difficult in close to saturated conditions, as the formation of liquid droplets on the sensor impacts the measurement accuracy. We use a heating section after the humidifier, such that no liquid droplets are formed on the sensor. This enables us a more accurate humidity measurement. Two batch measurement runs are conducted with (1) tap water and (2) an oil-water emulsion as the respective liquid phase. The humidity measurement in high humidity conditions is highly accurate with an error margin of below 3 % and can be used to predict the oil concentration of the remaining liquid during operation. The measured humidity ratio corresponds with the removed amount of water vapor for both tap water and the accumulation of an oil-water emulsion. Our measurements show that the residual water content
in the oil-water emulsion is below 4 %.
Flexibility estimation is the first step necessary to incorporate building energy systems into demand side management programs. We extend a known method for temporal flexibility estimation from literature to a real-world residential heat pump system, solely based on historical cloud data. The method proposed relies on robust simplifications and estimates employing process knowledge, energy balances and manufacturer's information. Resulting forced and delayed temporal flexibility, covering both domestic hot water and space heating demands as constraints, allows to derive a flexibility range for the heat pump system. The resulting temporal flexibility lay within the range of 24 minutes and 6 hours for forced and delayed flexibility, respectively. This range provides new insights into the system's behaviour and is the basis for estimating power and energy flexibility - the first step necessary to incorporate building energy systems into demand side management programs.