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Power plant operators increasingly rely on predictive models to diagnose and monitor their systems. Data-driven prediction models are generally simple and can have high precision, making them superior to physics-based or knowledge-based models, especially for complex systems like thermal power plants. However, the accuracy of data-driven predictions depends on (1) the quality of the dataset, (2) a suitable selection of sensor signals, and (3) an appropriate selection of the training period. In some instances, redundancies and irrelevant sensors may even reduce the prediction quality.
We investigate ideal configurations for predicting the live steam production of a solid fuel-burning thermal power plant in the pulp and paper industry for different modes of operation. To this end, we benchmark four machine learning algorithms on two feature sets and two training sets to predict steam production. Our results indicate that with the best possible configuration, a coefficient of determination of R^2 = 0.95 and a mean absolute error of MAE=1.2 t/h with an average steam production of 35.1 t/h is reached. On average, using a dynamic dataset for training lowers MAE by 32% compared to a static dataset for training. A feature set based on expert knowledge lowers MAE by an additional 32 %, compared to a simple feature set representing the fuel inputs. We can conclude that based on the static training set and the basic feature set, machine learning algorithms can identify long-term changes. When using a dynamic dataset the performance parameters of thermal power plants are predicted with high accuracy and allow for detecting short-term problems.
Grey Box models provide an important approach for control analysis in the Heating, Ventilation and Air Conditioning (HVAC) sector. Grey Box models consist of physical models where parameters are estimated from data. Due to the vast amount of component models that can be found in literature, the question arises, which component models perform best on a given system or dataset? This question is investigated systematically using a test case system with real operational data. The test case system consists of a HVAC system containing an energy recovery unit (ER), a heating coil (HC) and a cooling coil (CC). For each component, several suitable model variants from the literature are adapted appropriately and implemented. Four model variants are implemented for the ER and five model variants each for the HC and CC. Further, three global optimization algorithms and four local optimization algorithms to solve the nonlinear least squares system identification are implemented, leading to a total of 700 combinations. The comparison of all variants shows that the global optimization algorithms do not provide significantly better solutions. Their runtimes are significantly higher. Analysis of the models shows a dependency of the model accuracy on the number of total parameters.